gmx wrote I've explored this a little and concluded the following:
- It's McPherson strut. You need the front roll stiffness (combination of springs + ARB). They cannot assume you have a stiffer ARB. Also, just because a given car has the same effective roll stiffness with various combination of springs/ARBs, doesn't mean it'll drive the same.
- Bilstein just like OE has a reputation to uphold. No one wants to be known as the 911 widow-maker.
- Stiffer front will less likely lift the diagonally opposite rear wheel in yaw. If you know how our diff works, you really don't want this situation. It's not as bad as open diff/torsen but it's still bad. I've not seen this talked about, could be wrong. Just a personal thought.
- Edit: No one seems to go over 140nm (800lbs) on the rear except possibly MCS only? I think the camber arc caused by the less than stellar motion ratio has a lot to do with this. The motion ratio varies throughout it's entire range which is why you see some suspension builders referring to "wheel rate spikes, unpredictable handling" It's also difficult, probably impossible to get TUV certified converting to rear C/O for more desirable wheel rates. The strut tower/floor are still unknowns, mostly a bunch of anecdotes where people have no issues or "haven't heard anything". Yeah we all know how those anecdotes worked out for the E46 M3. As an example, people never checked the floor properly. The subframe HAD to be lowered to inspect it properly. If you saw cracks without disassembly, the car was pretty much toast and needed a new floor. It shocked me that it seemed to take the community almost 10 years to finally accept this, check it[,mitigate] properly and stop the "I dOn'T HaVe aNy IssUes" bs because the fact is it happens to all of them.
Interestingly... KW recommends even stiffer front, 120nm esp on their competitions. Bilstein went to 100nm on their CS kit, up from 90 on the PSS10 & B16(?). I'm about to try 90nm and go shorter at the same time, which brings me to my next point:
- it is difficult to get tyre clearance to the lower spring perch. For example, I probably cannot use a 140mm 80nm spring on this damper as the travel taken up at static ride height would be almost 50% and potentially result in coil-bind. 140mm, 90nm I can probably get away with.
Just like you're saying people's comments have been anecdotal like saying "I don't have any issues" your own statements made in this post are just as anecdotal. Not to mention some of it is just plain incorrect.
Fact of the matter is that a more neutral balanced car is harder to drive. It makes the cars behavior much more dependent upon driver inputs. People's driving styles vary wildly but driver confidence is still needed to drive a car fast. I don't think I've ever come across any factual science to support that higher front spring rates relative to the rear makes a car go faster. So yeah I personally think ignorance of motion ratio and suspension geometry combined with an already common gravitation toward wanting under-steer characteristics sometimes ends up producing HEAVILY under-steer biased setups and head scratching spring rates...
gmx wrote As you know you can't compare spring rate from car to car.
Figure out the wheel rates on your S2000. You spring the car for the tyre you run initially then work from there. Ie, a S/R-comp and slick (and type of slick for sure) will all have a different frequency "window"
You actually can compare spring rates between cars. So long as you understand the basic differences between various suspension designs... Wheel rate and natural spring frequency calculations are a static look at the effective spring rates of a vehicle. It's not perfect but by considering the vehicles corner weight and motion ratio you absolutely can get an idea of how relatively stiff one car is compared to another. Doesn't mean that they will behave the same dynamically but it does give you a static look at relative stiffness.
S2000 run fairly even spring rates front and rear... and they have fairly even motion ratios and weight distributions front and rear. Go figure! No one in an s2000 is running 400lb front spring and 800lb rear springs. They run 100N/mm / 80N/mm (ohlins rates) and motion ratio is .7/.67 or something like that. Weight distribution being fairly close to 50/50. KW runs 80N/mm F:R and their clubsports run 100N/mm F:R. Again... makes perfect sense for that car.
To get your M3 to be similarly sprung as an Ohlins S2000, you would run 100N/mm / 165N/mm accounting for the motion ratio and weight of the M3. That is roughly 572lb/in front and 950 lb/in rear. That is a slightly under-steer oriented setup as is. Anyone else surprised that I ended up at 572/950?! To be closer to the S2000 KW Clubsport rates of 100/100N/mm rates you would run 450/950!
There is absolutely no reason you can't run 1000lb spring out back. Why people are so scared to is beyond me. I will add my anecdotal experience that I have 336/896lb springs in my 135i that has a complete E92 M3 rear-end in it and it feels fantastic. yes, playful and I can rotate the rear of the car by simply lifting off the gas mid-corner. This is completely normal behavior though hence the caution to "never lift" in a rwd car... The rear-end is still relatively soft though, overall, and I get down onto the bump stops just accelerating down the road (verified with a camera)... 1000lb is NOT stiff since the rear motion ratio is something around ~.35. The only issue is that once you start getting over 1000lb/in the spring gets very hard to select as the usable stroke gets smaller. You either have to move to a larger diameter spring or a longer one... and that is generally not an option. Moving to a true rear coil-over allows the use of lower spring rates (more stroke), and even helper springs (dial in bump/droop), but that requires reinforcing the rear upper strut mount. This really only becomes relevant for cars that require effective wheel rates of over 400lb/in... cars with aero and slicks really need to be running upwards of 1500lb/in springs with the stock divorced spring setup. True rear coilover pretty much becomes a necessity. Yet we see e92 M3's with big wings and rcomps running 600lb rates lol... these people think they are doing them-self a favor by keeping the rear-end "soft" but in reality they are probably riding around on the rear bump stops from pure aero down-force alone and basically running infinite spring rates. Then they can;t figure out why their car is so hard ot drive and squirrelly at the limit...
Also, E46's tore the chassis floor regardless of spring rates. It was the simple fact that there was a structural issue with the rear-end. Track an E46 with bone stock spring rates and you'd crack the rear floor pan just as quickly as if you ran 1000lb springs.
gmx wrote - Edit: No one seems to go over 140nm (800lbs) on the rear except possibly MCS only? I think the camber arc caused by the less than stellar motion ratio has a lot to do with this. The motion ratio varies throughout it's entire range which is why you see some suspension builders referring to "wheel rate spikes, unpredictable handling" It's also difficult, probably impossible to get TUV certified converting to rear C/O for more desirable wheel rates.
MCS runs a true rear coil-over so their 800lb rear spring rate produces the same effective spring rate as if you ran around a ~1500 lb spring in the stock location... So if you're happy running 600/800 MCS spring rates then you should be happy running 600/1500 spring rates in stock location. Yet, that is somehow thought of as being too stiff and impossible! lol. How anyone could advocate for running an 800lb spring supported by the weak un-reinforced strut tower while also refusing to run over 800lb/in in the stock location because of non-existent rear chassis failures is beyond me...
Motion ratio varies throughout it's range? Yes, it absolutely does change dynamically but idk where you are getting from that it varies massively. This is pure conjecture on your part. BMW builds a remarkably well designed suspension. The multi-links keep everything moving in a fairly constant arc. If you don't believe me, go look up the empirical data provided by fe1rx on 1addicts. The rear multi-link does have significantly better camber recovery than the front mcpherson strut. That would have more of an impact on your static alignment settings than your choice of spring rates though...
TUV ratings? not even sure where you pulled this one from but if TUV was an issue then Ohlin's and other European manufacturers wouldn't be selling kits with 60/160 N/mm and much higher rates for the M235i and other F-series cars. The M235i uses the same HA-5 multi-link rear end and has damn near the same motion ratio and vehicle dynamics as an e8x/e9x so the spring rates between these two chassis should be very similar.